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This Milwaukee dry-cut saw is awesome, heavy-duty, fun-to-use, and saved our shop oodles of money. Our family started a target stand fabrication business, Target Meister, where we started out cutting everything with an abrasive chop saw. Because we sell professional quality stands, every cut needed to be hit with the disc and/or die grinder; no-burrs allowed. Due to the imprecise edges cut by the abrasive saw, the welder must compensate with mad welding skills and a square; everything must be perfect. After analyzing labor costs a few months ago, I noticed we were spending significant amounts of time on grinding and welding. I saw an episode of American Chopper where Paul Jr. makes a perfectly straight and burr-free cut on some kind of a chop saw. I knew that was exactly what our shop needed to solve our labor problem. After some research, I purchased the Milwaukee 6190-20. That was the biggest money-saving decision I have made in quite some time. Since this saw has entered our shop, the abrasive cutter, die grinder, and disc grinder have not left the storage cabinet and welding time has been cut by almost 30%. This saw paid for itself in two days! I estimate that there is also a savings in carbide blades versus abrasive cutting wheels, but that's insignificant compared to the labor savings. I uploaded two customer product images (top of product page) to demonstrate the cut quality of the original Milwaukee 72 tooth blade. It's not bad, but after about 350 cuts, the blade was dull. I got it resharpened for $22 and also bought two Tenryu blades, a 90 and 72 tooth. The Tenryu blades make the Milwaukee blade look bad. They cut much faster and cleaner and last 3 to 4 times longer. Also, they emit almost no vibration when compared to the Milwaukee blade, which really shakes the saw and reduces the cut quality (notice the cut lines in my images). Quality blades are highly recommended and well worth the extra money.The Milwaukee 6190-20 is on sale now at Amazon – Click Here for Lowest Price!
This saw has yet to blow a 15 amp breaker. With our other abrasive cutters, we always needed to run an extension cord to a 20 amp outlet or periodically make trips to the breaker box. Cool things you can do with this saw that you *cannot* do with an abrasive cutter: 1. Trim edges - Sometimes the edges of material are a little beat up or rounded. This saw will trim off a 1/16, no problem. An abrasive cutter will always slip off, giving you a slope. 2. Cut accurately - It's nice to be able to make a cut and immediately take edge measurements with calipers and not wonder if you're off eight thousands because of a burred edge. Also, if you're careful, you can get most cut lengths to 1/32 or less. 3. Cut fast - It really is amazing how fast this saw cuts; easily 3x to 5x faster, depending on material. 1x2x1/8 tubing cuts in less than one second. The blade literally falls through the material like a hot knife through butter. I smiled my first cut; couldn't believe it. 4. Cut cold - We don't have to wear gloves anymore in fear of getting burned or a metal sliver. 5. Make less mess - The metal filings are large and isolated to the area around the saw. The abrasive spews a fine black powder dust that settles on everything in the shop.Check out the lowest price on the Milwaukee 6190-20 at Amazon – Click Here.
Purchased the saw about a month ago. So far only cut some 3" thick wall tubing. The cuts were 100 times better than the abrasive chop saw I use to have; not to mention that the metal was way cooler in temp when done. I could actually grab the cut end with my bare hands.
